How to Select the Right UPS for Industrial Applications

How to Select the Right UPS for Industrial Applications

Industrial UPS systems are designed to operate in harsh environments such as factories, mining sites, oil and gas refineries, chemical plants, power stations, manufacturing workshops, and offshore rigs. In these conditions, equipment is exposed to challenges like dust, unstable power quality, and the absence of HVAC systems. Selecting the right UPS is critical for ensuring electrical stability, equipment protection, and operational safety.

Here are 4 essential steps to choosing the right UPS for industrial use:

1. Safety Comes First
In industrial environments, a power failure can pose serious risks to life, assets, and production processes.
  - Choose an Online UPS specifically designed for industrial use (e.g., models from BCN UPS and Riello UPS)
  - Ensure the UPS meets international safety standards and has passed strict quality testing
  - The UPS must be capable of protecting both critical systems and personnel safety

2. Match Voltage and Phase Requirements
Properly matching the UPSs input/output voltage and phase with your equipment is essential to avoid damage.
  Single-Phase UPS
   - Suitable for 120V (North America) or 230V (Asia and other regions)
  Three-Phase UPS
   - Available in configurations such as 3-phase input/3-phase output or 3-phase input/single-phase output

Careful planning based on the technical specifications of your connected load ensures compatibility and system reliability.

3. Pay Attention to Battery Capacity and Durability
For mission-critical systems, battery runtime is vital.
  - Standard UPS batteries typically provide about 5 minutes of backup time
  - For extended runtimes, external battery packs can be added

However, in harsh temperature environments, battery performance can degrade quickly.
  - Example: Standard VRLA batteries may last less than 9 months in conditions above 50°C (122°F)
  - Choose rugged, high-temperature batteries designed for industrial usage

4. Select a UPS That Matches the Industrial Environment
Tailor your UPS choice based on the physical and electrical challenges of your location:
 - Dust-heavy areas Use UPS systems with sealed, dust-resistant enclosures
 - Oil & gas fields or mining Choose UPS systems with high reliability to handle:
   • Harmonic interference
   • High inrush current
   • Generator load transitions

BCN UPS and Riello UPS are designed for these demanding conditions, offering:
  - Electrical noise suppression
  - Stable and reliable power delivery
  - Proven performance in oil refineries, power plants, steel and metallurgy industries, and nuclear or utility-grade infrastructure

Summary
Choosing the right industrial UPS involves evaluating:
   -System safety
  - Voltage and phase compatibility
  - Battery performance under environmental stress
  - Adaptability to your operational environment

BT Connect provides expert consultation and supplies high-quality UPS systems tailored for industrial needs. Contact us today to find the best-fit UPS solution for your facilitybuilt for safety, scalability, and continuous power delivery.